Why Is Monitoring the Amount of Moisture in a Steam System So Critically Important?

Wet steam is a costly problem across many industries. It causes product quality issues with batch rejection, wet packs and wet loads in sterilizers. Wet culinary steam can make food grade quality of product impossible. Carbon dioxide in a system with wet steam creates carbonic acid that damages pipes. A slug of water causes water hammering, which is destructive and can be deadly. Wet steam causes many flowmeters to be inaccurate, so that if you buy steam from a third party, you may be paying for water rather than steam. Water abrades like sand in a steam pipe and will erode pipes, elbows, valves and other components. Wet steam reduces heat transfer. Wet steam can damage turbines. And wet steam causes thermal stress as condensate cools down.

In fact, steam quality typically refers to the amount of water in the steam, which is also known as dryness fraction. Saturated steam is a mixture of steam and water. The water is often in the form of un-vaporized micro droplets. Dryness fraction is a ratio. The mass of the steam to the mass of the biphasic mixture of water and steam. Part of the difficulty in measuring the steam dryness fraction is that steam systems are dynamic. The steams is moving through the components and conditions change second-by-second. Within this complex system there are many things that contribute to water in the steam. For example, the bursting bubbles from the surface of the boiling water expels small droplets into the flow of steam. Or if there is a sudden increase in demand for steam that reduces pressure above the water, lowering the boiling point and increasing the violence of bubbling. This is sometimes called priming or carryover. Other forms of carryover include water in the system, because the water level in the boiler is too high. Or high concentrations of impurities in the boiler water that reduce the surface tension and so increase the agitation of the water surface. Impurities can also cause the formation of a stable foam above the water surface. This foam causes slugs of water to be intermittently discharged from the boiler along with the steam. Even poor insulation in pipes and valves leads to water in the steam as heat is lost and steam condenses. A steam trap might fail closed, particularly at the bottom of a separator, increasing the amount of condensate in the pipes. The design of steam pipe work and steam traps may be inadequate to handle condensate, or a steam separator may be defective.

Armstrong Steam QM-1

Any of these things individually or in combination can cause a problem with dryness fraction. Monitoring the dryness fraction of steam has long been a manual process, time-consuming, inconsistent, unreliable, and presents inherent safety and accuracy risks. Control of your steam quality depends on having consistent, accurate, timely information, and that's where the Armstrong Steam QM-1 comes in.

The Armstrong steam quality monitor steam QM1 provides you with data logging and remote monitoring capabilities. The Steam QM-1 monitors and measures dryness fraction and alerts you of steam quality problems. The video below explains how.

With monitoring by the Steam QM-1 you can:

• Manage process quality when injecting steam 
• Ensure foodgrade quality of steam when producing culinary steam 
• Check dryness of outsource steam 
• Avoid water hammer 
• Oversee traps and separators effectiveness 
• Monitor boiler carryover 
• Avoid erosion in valves regulators etc 
• Protect turbine low pressure saturated steam stages 

For more information contact Mead O'Brien by visiting https://meadobrien.com or by calling (800) 892-2769.

Happy 4th of July from Mead O'Brien

We hold these truths to be self-evident, that all men are created equal, that they are endowed by their Creator with certain unalienable Rights, that among these are Life, Liberty and the pursuit of Happiness. 

The Declaration of Independence July 4, 1776

Metso Neles Flow Control Solutions: Valves, Actuation, and Automation

Neles Controls, a unit of Metso Automation, is a manufacturer of high quality rotary control valves,
on/off valves, actuators, positioners, emergency shutdown valves (ESD), digital valve position
control products and severe service specialty valve products.

Their product mix includes:

• Control Valves
• Globe Control Valves
• On-Off Valves
• ESD Valves, Engineered Valves
• Smart Positioners 
• Analog Positioners
• Pneumatic Actuators
• Electric Actuators
• Limit Switches

Below is their comprehensive Flow Control Solutions catalog. You may review the embedded document, or download a PDF version of the Neles Flow Control Solutions here.

Metso Neles Flow Control Solutions: Valves, Actuation, and Automation from Mead O'Brien, Inc.

Mead O'Brien: Total Process Control Solutions Provider

As experts in valve automation, process instrumentation, steam systems and hot water systems, Mead O'Brien provides solutions to industrial companies in Missouri, Kansas, Nebraska, Iowa, Oklahoma, Arkansas, Texas Panhandle, Southern Illinois, Western Kentucky, and Southwest Indiana.

Specializing in Power, Refining, Chemical, Food & Beverage, Oil & Gas, Heavy Industrial, Water & Wastewater, and HVAC,  Mead O’Brien provides it's customers outstanding products, superior customer service, a team of highly skilled technicians, and decades of application experience.

These assets, in combination with their track record of successful outcomes and loyal customer base, positions Mead O'Brien as the perfect partner for all your process control equipment needs.

Give Mead O'Brien a call today.

https://meadobrien.com
(800) 892-2769

Electric Valve Actuation

Limitorque Electric Valve Actuator

Electric actuators use electrical power to actuate a valve. While most of the basic technology used in electric actuators has been around since the 1930s, decades of incremental improvement have significantly increased their functionality while dramatically reducing their cost. In recent years, these advances have reached a tipping point that makes electric actuators the first choice for a wide variety of applications.

Pros

• Electric power is relatively inexpensive, easy to manage, and normally available to most industrial sites. The capital cost of electric actuators is typically cheaper per equivalent unit of torque/thrust output. They’re also cleaner and safer to operate. 
• Electric actuators can provide superior positioning accuracy for control or modulating valve functions, which can include provisions for a high degree of process monitoring, data logging and information feedback. 
• All necessary control functions are integral to electric actuators, reducing capital costs. 
• Electric actuators significantly reduce control wiring costs by enabling distributed control. They simplify control logic by integrating control commands and feedback into customer SCADA or DCS systems. (Traditional electromechanical control systems require a dedicated wire for each command and feedback signal, leading to cable bundles with seven or more cores as minimum for each actuator. By contrast, a typical bus system can use one twisted pair wire in a daisy chain configuration to carry all required input and output signals.) 
• As torque and thrust requirements increase, electric actuators weigh less and have smaller footprints compared to pneumatic actuators. 
• Electric actuators may be combined with external gearboxes to produce extremely high output thrust and torque values.

Cons

• With the exception of a few specific configurations, electric actuators can’t guarantee a fail-safe stroke but will “fail in the last position.” (Fail-safe stroke refers to an actuator’s ability to move a valve to a predefined safe position when power fails).
• Electric actuators have more complex and sensitive components than the mechanical parts used in other types of actuators. Electronic technology also requires periodic refreshing to keep pace with component changes and improvements.
• Beyond a certain size/torque range, electric actuators are less cost-effective and generally have limitations in operating speed when compared to pneumatic and hydraulic actuators.
• In hazardous areas with potential exposure to explosive process media, electric actuators require more specific certifications and construction features to be considered safe for use.

Recommended applications

Electric actuation is the first choice for most oil and gas applications. They’re ideal for general process valve automation, non-critical applications, and light-duty modulating applications (generally up to 1200 starts per hour), although some can modulate continuously up to 3600 starts per hour.

Reprinted with permission from the Flowserve Limitorque white paper titled "Valve Actuation: The When, How and Why of Actuator Selection" which can be downloaded here.

Basic Set up of the Schneider Electric / Foxboro LG01 Guided Wave Radar Level Transmitter

The Foxboro Model LG01 Radar level measurement transmitter provides very accurate and reliable level measurement for the widest choice of installation and application.

Guided Wave Radar Technology 

Electromagnetic pulses are emitted and guided along a probe. These pulses are reflected back at the product surface. The distance is calculated by measuring this transit time. This device is perfect for high-end applications. It is suitable for applications with foam, dust, vapor, agitated, turbulent or boiling surfaces with rapid level changes.

This video demonstrates the quick set up of the instrument. 

What are In-line Drain Separators?

In-line (drain) separator.
(Armstrong)

Condensate in steam and air piping reduces thermal efficiency, causes water hammer, corrodes equipment such as valves and pipes, and causes other problems.

In-line (drain) separators separate condensate efficiently by using the centrifugal force of steam or air created by introducing it into a specifically shaped path. Because of the simple structure of the drain separators, pressure loss is minimized, enabling clean, dry steam or air to be fed to equipment.

When steam or air flow enters the drain separator, centrifugal force is generated in the fluid because of the device’s internal structural design. The fluid drains along the wall because of the difference in specific gravity with steam or air, eventually striking the baffle. The baffle guides the fluid to the drain outlet and to the trap, which drains it. As a result, small dirt particles and condensate are separated and removed from the system through the bottom drain.

Features:

• Cyclone structure maximizes liquid separation efficiency
• Pressure loss is extremely low
• No moving parts means no breakdowns