Showing posts with label StoneL. Show all posts
Showing posts with label StoneL. Show all posts

Wednesday, March 6, 2019

The StoneL Axiom AN Discreet Valve Controller


The Axiom AN by StoneL an advanced performance, discreet valve controller for quarter turn actuators integrates both state of the art monitoring and robust pneumatic control for use with most on-off automated valves.

The AN was designed for exceptional reliability, universal suitability for most standard control and actuator interfaces, while integrating user friendly advanced technology. This new Axiom platform delivers incredible value over the lifetime of automated valve installations.

The Axiom AN, and all Axiom platforms, undergo extensive crucible and field beta testing, so you can be assured of trouble free performance in harsh conditions and hazardous applications. These tests include a full battery of mechanical, electrical and pneumatic tests, taking place over at least one year. The objective is to accelerate severe process environment conditions so they can assure trouble-free performance over at least one million cycles of operation, and an extended period of time.

Testing is performed internally at the StoneL manufacturing site by independent third party testing organizations, and by nationally recognized hazardous location test labs. Upon successful completion of this testing program, you can be assured of reliable performance in your most challenging process environments. Since we are confident that you will enjoy consistent, reliable performance for many years, the Axiom AN is covered by a comprehensive five year warranty. This warranty covers all mechanical parts and electronics from defects in materials and workmanship five years from the date the unit ships from the factory.

The Axiom AN advanced performance features include an impact resistant, vapor tight Lexan cover, which stands up to most corrosive and heavy washed down environment. The universal pilot, still annoyed, operates with all voltage levels and is suited for temperatures ranging from -40 to 176 degrees Fahrenheit as standard. The switches have touch settings to lock in the limit switch position, and are fully solid state without any mechanical seals. The high flow pneumatic valve offers exceptional tolerance to dirty air and will operate over one million cycles. The larger mechanical visual indicator and brighter electronic high intensity LEDs offer incredible visibility of valve status in dark or brightly lit plant environments.

Like all of the StoneL electronic modules, the Axiom AN C module is fully potted and sealed, preventing contamination from residual moisture and contaminants. The manifold mounting pad attaches directly to most VDI/VDE actuators and features an adjustable spring return or double acting actuator setting for fast field configuration, and a standard re-breather capability that diverts low pressure pneumatic supply air to keep contaminants from damaging the actuator.

And like all Axioms, the AN features a magnetic drive system that provides exceptional long life.

The field proven magnetic drive system offers the most reliable, wear resistant operation on the market.  Lateral and vertical shaft movement created by actuator wear has no detrimental effect on the AN drive. There are no seals or bushings to bind. As a result, you can be assured of millions of trouble-free operations. Axiom AN pneumatics feature a standard 5-way, 2 position configuration. Choose from single coil, spring return spool for failing to a predetermined position, or dual coil, shuttle spool for fail in last position.

Like all of StoneL's valve point platforms, the AN was designed to be space efficient by minimizing head room above the actuator and fitting within the actuator dimensional footprint. Mounting kits are designed to adapt the AN to VDI / VDE conforming actuators, as well as most other quarter turn pneumatic actuators. StoneL will design and fabricate kits for your specialized applications on request. Each mounting kit contains manifold, drive coupler, and fasteners for your specific actuator. Kit fasteners and couplers are standard in stainless steel. The mounting manifold is made of anodized and epoxy coated aluminum the same material as the Axiom housing. Please note that the AN mounting manifold is not interchangeable With AMI or AX Axiom platforms.

You can remotely access your automated valves from up to 50 meters when you install the Axiom AN with StoneL's proprietary wireless link app, featuring Bluetooth technology with DEVICENET or AS interface protocols.

For more information about the StoneL Axiom AN, contact:
Mead O'Brien
https://meadobrien.com
(800) 892-2769

Tuesday, November 28, 2017

Pharmaceutical and Biotech Valve Communication Networks

Valve Communication Networks
Valve Communication Network
Pharmaceutical and biotech companies are facing increasing competition, driving their need for increased efficiency, reduced costs, and agility.

Automated valve systems that help reduce installation costs through easy set up, faster commissioning, and enhanced valve identification are being embraced in these industries. Features such as bright electronic indication, combined with optional remote wireless access systems, provide enhanced risk management and improved safety, which subsequently lowers overall cost.

Demands for higher product purity and productivity is pressuring Pharma and Biotech companies to make investments in new technologies that deliver improved quality and competitive agility. Process control systems, and specifically valve communication systems, are evolving to support these changes. The most significant changes to valve communications systems are:

Size

Valve communication modules that offer smaller, lighter and more durable form factors, and modules that conform to the needs of moveable process skids and flexible manufacturing provide operators are very popular in these industries. Also, the use of integral solenoid valves lessen the amount of tubing and cabling required for valve packages, affording smaller overall envelope sizes on skids.

Precision

Solid state continuous sensors increase reliability and provide precise position measurement compared to legacy mechanical or proximity-reed technology. These solid state sensors also allow for more sophisticated valve diagnostics, leading to reduced maintenance costs over the valve system's life cycle.

Predictive Maintenance

The information available for critical valve operating parameters allow operators to see potential problems early, thereby reducing the risk and potential expense from lost production and downtime. Remote valve function monitoring, which includes sensor temperature and cycle count, extends the life of critical valves and helps maintenance staff circumvent a problem before it causes a dangerous situation.

Improved Safety

Axiom
StoneL Axiom
Wireless communications and control modules allow operators to access difficult to reach valve systems safely, securely and conveniently. Critical situations are known and dealt with immediately from safe locations, and away from potentially dangerous areas or circumstances.

Remote Access and Data Collection

Typical modern valve communication networks provide tremendous advantages over traditional valve monitoring systems, namely:
  • Access devices up to 50 meters, depending on obstructions
  • Monitor on or off line and set open and closed switch positions
  • Monitor and set the network address
  • Operate solenoid valve(s) (if network- or power supply-enabled)
  • Identify model and serial number (preset from factory)
  • Identify valve automation components (entered by valve supplier)
  • Log maintenance information
  • Monitor diagnostics (valve cycle count, electronics temperature, and more)
  • Lockout of settings automatically when in operation
Solutions

Prism PI
StoneL Prism PI
Combining components such as StoneL’s Prism or Axiom platforms with a DeviceNet or AS-Interface protocol system to interconnect your automated valves will lower your construction costs and install faster than conventional systems. Additionally, using valve monitoring apps such as StoneL Wireless Link with standard iPads or iPhones provide further cost savings and security is assured. Maintenance schedules based on calendar days are no longer required - with access to cycle count data, you can perform valve maintenance when it is truly needed and replace parts prior to wearing out.
StoneL Wireless Link
Example of StoneL Wireless Link on iPhone.
To discuss any valve networking application, contact Mead O'Brien by visiting https://www.meadobrien.com or by calling (800) 892-2769.

Thursday, September 24, 2015

StoneL Axiom Limit Switch as Your Valve Automation Plant Standard

This video presents the StoneL Axiom limit switch as a strong plant standardization contender for all your valve automation needs.

The Axiom not only has all components incorporated integrally, it is a space efficient design utilizing the most flexible components for most applications: 20-125 VAC or DC monitoring feedback and solenoid control; 5-way, 2-position solenoid control with selection for either direct acting or spring return actuators in two Cv flow capacities for a wide range of actuators; bus communication modules and low power solenoid valves, re-breather solenoid functions, and manual override, all in a very rugged package.


For more information, contact:
Mead O'Brien
(800) 892-2769
www.meadobrien.com