Showing posts with label ai. Show all posts
Showing posts with label ai. Show all posts

The Rise of Digital Tools Demands More, Not Less, Sales Engineering Expertise

The Rise of Digital Tools Demands More, Not Less, Sales Engineering Expertise

Despite the proliferation of online search engines and AI-powered tools, the role of the process control sales engineer remains more critical than ever in today's industrial landscape. Far from diminishing their importance, these technological advances have enhanced the sales engineer's ability to deliver comprehensive solutions while highlighting the irreplaceable value of their expertise and consultative approach.

The complexity of modern process control systems demands deep technical knowledge that extends far beyond what Internet searches can provide. Sales engineers combine years of field experience with detailed product knowledge to identify subtle application nuances that automated systems often miss. When specifying control valves, for instance, a sales engineer considers not just the basic process parameters but also understands how factors like installed characteristics, process dynamics, and control objectives interact to affect overall system performance.

The consultative sales engineer is a crucial bridge between the theoretical and practical worlds. While AI can process vast amounts of data and suggest solutions based on algorithms, it cannot replicate the intuitive understanding that comes from years of hands-on experience with similar applications. A seasoned sales engineer immediately recognizes potential pitfalls from seemingly minor details in the process description—insights that emerge from witnessing successes and failures across numerous installations.

Furthermore, sales engineers build relationships that transcend individual transactions. They fundamentally understand their customers' operations and often know the facility's history better than the current plant personnel. This institutional knowledge proves invaluable when troubleshooting problems or planning upgrades. The sales engineer can quickly connect current issues with historical context, leading to faster and more effective solutions.

The rising complexity of modern industrial processes has increased the value of having a knowledgeable sales engineer involved in project specifications. Today's plants integrate multiple control systems, communication protocols, and safety requirements. Sales engineers understand how these elements interact and can anticipate integration challenges that might not be apparent when viewing components in isolation. They also maintain awareness of evolving industry standards and regulations, ensuring that specified solutions meet current and future compliance requirements.

The human element in process control applications cannot be overstated. Sales engineers collaborate with plant personnel to solve problems, understanding the technical requirements, operational constraints, and organizational objectives that shape the final solution. They can adapt their recommendations based on factors like maintenance capabilities, operator experience levels, and plant-specific procedures—considerations that automated systems cannot easily quantify or evaluate.

Most importantly, sales engineers provide accountability and continuity throughout the project lifecycle. Unlike impersonal digital interfaces, they stand behind their recommendations and remain available to support the equipment's implementation and ongoing operation. This long-term commitment builds trust and ensures that customers receive maximum value from their investments in process control technology.

The modern sales engineer leverages digital tools to enhance, rather than replace, their core expertise. They use online resources and AI-powered analytics to gather data more efficiently, validate their recommendations, and explore alternative solutions. However, their actual value lies in their ability to interpret this information within the context of specific applications and customer requirements.

As industrial processes grow more sophisticated and integrated, the need for knowledgeable sales engineers will only increase. Their combination of technical expertise, practical experience, and relationship-based problem-solving provides support that no amount of digital technology can replicate. In an era of increasing automation, the human knowledge of the process control sales engineer remains invaluable in ensuring successful project outcomes.

Mead O'Brien
https://meadobrien.com
(800) 874-9655

The Future of Industrial Valve Automation

The Future of Industrial Valve Automation

Rapid technological innovations will push industrial valve automation to new heights over the next five years. Here are some of the key trends that will drive progress in industrial valve automation and process control:

Increased Integration of IIoT and AI

The Industrial Internet of Things (IIoT) has enabled wireless networking to connect industrial valves and actuators to centralized control systems. IIoT connectivity will become ubiquitous in the future, allowing industrial facilities to collect vast troves of operational data from automated valves. Facilities can then analyze this data using artificial intelligence (AI) and machine learning algorithms to optimize valve performance, predict maintenance needs, and fine-tune process control logic.  

AI integration will lead to self-optimizing and self-healing valve systems that can automatically adjust parameters, detect anomalies, and take corrective actions with minimal human intervention. Smart valve positioners enabled by edge AI computing will make real-time adjustments to ensure precise valve positioning. AI-powered industrial valve automation will enhance process reliability, reduce unplanned downtime, and boost operational efficiency.

Advanced Valve Condition Monitoring  

Many industrial facilities rely on manual inspections and scheduled maintenance to service valves, actuators, and related equipment. However, over the next five years, comprehensive online condition monitoring systems leveraging IIoT connectivity and smart sensors will become the norm. These valve monitoring systems will continuously track performance metrics like valve position, pneumatic pressure, temperatures, vibration signatures, and more.

Sophisticated analytics will allow maintenance teams to accurately predict valve failures based on degrading conditions before they occur. Rather than reacting to unexpected breakdowns, industrial plants will transition to a predictive maintenance model for valve assets. This approach will minimize unplanned shutdowns, reduce maintenance costs through optimized work schedules, and extend the operating life of valve equipment.

Adoption of Wireless Systems

Installing miles of wired communications infrastructure has traditionally been a significant cost and complexity for industrial valve automation projects. In the coming years, reliable and secure wireless technologies like WirelessHART, ISA100, and 5G will see increased adoption for connecting automated valve assemblies to control systems. Wireless valve automation will slash installation costs and enable flexible retrofitting of existing facilities.

Moreover, battery-powered industrial wireless valve controllers could provide autonomous operations without a grid power source in remote locations. For control valve assemblies in hazardous areas, wireless connectivity eliminates safety risks associated with running wired conduits, enhancing worker safety.  

Continued Push Towards All-Electric Actuators

Pneumatic valve actuators powered by compressed air have long been the industry standard. However, their inherent limitations, such as air leaks, freeze-ups, and maintenance requirements, will drive more industrial plants to adopt all-electric actuators over the next five years. Modern electric actuators offer high reliability, precision, efficiency, and easier integration with digital valve controllers.

Conclusion

As industrial valve automation continues its accelerated evolution through emerging technologies, process manufacturing across numerous sectors will benefit from tighter control, improved safety, increased uptime, and optimized efficiency. The coming years will reshape how valve-automated processes get designed, operated, and maintained using the latest digital innovations.

Mead O'Brien
https://meadobrien.com
(800) 874-9655