Showing posts with label steam trap. Show all posts
Showing posts with label steam trap. Show all posts

Mead O'Brien, Armstrong International, and Everactive: Partners in Decarbonization, Reducing Energy Waste and Sustainability

Partners in Decarbonization


Mead O'Brien provides the experience and expertise, along with Armstrong's Sage™ IIoT platform and Everactive's battery-less technology, for a completely new energy monitoring and management approach for the process industries.


Consistent with the global move toward sustainability and energy efficiency, Mead O'Brien is proud to join Armstrong International and Everactive. This partnership allows us to work with our customers steam, hot water, and process heating applications in a completely new way. By combining our abilities and technologies jointly, we improve your production process and performance, reduce environmental emissions, increase safety, and help you reach your net-zero carbon goal.


Mead O'Brien, Armstrong International, and Everactive provide the technology and resources to assist you in developing a decarbonization road map customized to your facility and industry. Call us today for more information. 800-874-9655.

Mead O'Brien
https://meadobrien.com/netzerocarbon.

Wireless Steam Trap Monitoring and Networking from Armstrong International and Mead O'Brien

Wireless Steam Trap Monitoring and Networking

Armstrong International's Everactive is a breakthrough wireless steam trap monitoring technology that works seamlessly with Sage®, Armstrong's accurate, reliable, leading-edge technology and software package for monitoring, measuring, auditing and includes complete documentation.

Everactive is wireless and batteryless technology. It is affordable, maintenance-free, simple to install, and works with all brands and models of steam traps. You'll receive warnings when traps fail, allowing you to fix or replace failing traps before they cause major steam system problems. The ground-breaking technology maximizes efficiency and dependability while reducing the size of the IT infrastructure footprint.

Everactive sensors send trap data to SAGE®, where you can evaluate real-time trap activity, view and resolve failure alerts, and better manage your whole steam trap population.

Whether you want to maintain a constant eye on important process traps or want to monitor your whole steam trap population, the decision is yours, and you can do it without the hassle and expense of battery maintenance.

For more information about Armstrong products, contact Mead O'Brien. Call (800) 874-9655 or visit https://meadobrien.com.

Replace Existing Valves or Steam Traps Quickly With Armstrong's Patented, 10-in-1 TVS 6000UD

Upgrade to the flanged version of Armstrong's compact, Double-Isolation-and-Bleed Trap Valve Station, and you can replace any existing flanged steam trap, valve, or strainer quickly without any pipework modifications. Replacing a complete welded or threaded set of ancillaries requires only four welds or threads with the SW / BW or NPT / BSPT versions.

A safer way to prevent burns during steam trap replacement—with no need to shut down the system.

Single Isolation valves and standard double-block-and-bleed configurations allow operators to close just one of the two isolation valves, resulting in a severe accident. This mistake is impossible with Armstrong's unique, Double-Isolation-and-Bleed Trap Valve Station because both isolation valves operate simultaneously.

Save design, procurement, and installation costs with Armstrong's compact, 10-in-1 TVS 6000UD.

Armstrong's  Double-Isolation-and-Bleed Trap Valve Station contains eight high-quality valves with one strainer and one two-bolt universal connector—all in a single unit. There is no need to design, purchase, store, and install ten separate components with Armstrong's Trap Valve Station, making it the most cost-effective solution on the market to eliminate risks associated with replacing steam traps.

Features of TVS 6000UD include:

  • Error-proof double-isolation and bleed design
  • Allows for optimal energy efficiency through steam trap replacement with no system shut-down
  • PN40 has a standard steam trap face-to-face (DN15 and DN20 are 150 mm and DN25 is 160 mm)
  • Custom footprints for existing installations available upon request
  • Available for all steam trap technologies with universal two-bolt connector
  • Streamlined mounting and fewer weld points
  • 3-year warranty and repairable piston valve technology

In Missouri, Kansas, Southern Illinois, and Western Kentucky contact Mead O'Brien. Call them at (800) 892-2769 or visit their website at https://meadobrien.com.

See How Easy Steam Trap Audits Can Be with the Armstrong SAGE UMT® Automatic Trap Tester

Armstrong's SAGE UMT® eliminates human error and raises the quality of steam trap testing to a new level. Their state-of-the-art, automatic testing device makes it easy for any steam trap technician to survey your trap population quickly and accurately, on a regular basis. 

Armstrong's SAGE UMT®, used in conjunction with SAGE® Smart Steam System Management platform, is the most comprehensive and advanced trap management program in the industry.

Armstrong's SAGE UMT® syncs wirelessly to the SAGE® Mobile app on your iOS or Android mobile device. SAGE® Mobile then delivers your steam trap information directly to SAGE® Smart Utility System Management platform, eliminating the need to manually enter survey information or decipher illegible field notes.

The SAGE UMT® is just this easy to use:

  • Scan a trap's RFID tag with SAGE UMT®; SAGE® Mobile automatically opens the details for that trap
  • Press the stainless steel probe tip to the trap and press the test button
  • Test progress will be visible on both SAGE UMT® and SAGE® Mobile
  • When testing is complete, SAGE UMT® wirelessly transfers the temperature and acoustic information it has collected to SAGE® Mobile
  • SAGE® Mobile analyzes the data received from SAGE UMT® using - Armstrong's proprietary, UNFCCC-approved, steam system efficiency methodology; based on the results, SAGE® Mobile assigns a condition to the trap
  • SAGE® Mobile stores the trap's data, automatically pushing it to SAGE® - Smart Steam System Management platform
  • SAGE® immediately uploads data to the cloud where it's protected by high-level security and automated backups
  • Customers own their own data

For more information, contact Mead O'Brien. Call them at (800) 874-9655 or visit their website at https://meadobrien.com

The Armstrong SAGE UMT™ Wireless Hand-held Steam Trap Testing Tool


The next-level addition to the most comprehensive and advanced steam trap management platform in the industry has arrived. Introducing SAGE UMT™. Wireless, water resistant, dust proof, rugged, accurate, consistent. SAGE UMT's performance eliminates human error and sets a new standard for trap testing.

It's easier and faster to test traps and instantly, send data to mobile devices and the cloud. And with 10 plus hours of battery life, SAGE UMT™ can go all day long.

SAGE UMT™ comes complete with charger, carrying case, bolster, ergonomic handle design and rubberized grip. All you have to add is the hardhat, the mobile device, and a human.

SAGE UMT™ Wireless Hand-held Steam Trap Testing ToolArmstrong's SAGE UMT™, used in conjunction with SAGE® Smart Steam System Management
platform, is the most comprehensive and advanced trap management program in the industry.
  • Detects traps in good, cold and blow-through condition
  • Piezoelectric acoustic sensor, developed and tuned specifically for the unique conditions found in steam traps
  • Non-contact infrared temperature sensor
  • RFID technology significantly reduces the time required to locate and identify traps
  • SAGE UMT™ works seamlessly with SAGE Mobile and SAGE Smart Utility System Management platform
  • Data is uploaded to the cloud by SAGE for secure storage and automated backups
  • Customers own their own data
  • Use SAGE UMT™ for 10 hours or more before recharging; charge is restored to 90% within 2.5 hours
  • Easy-to-hold, ergonomic handle with rubberized ribbed grip
  • Convenient holster holds SAGE UMT™ securely; configure for right- or left-hand use
  • Lifetime upgrades for SAGE UMT™ firmware at no charge

Steam Trapping and Steam Tracing Equipment

Inverted Bucket Steam Trap
Inverted Bucket Steam Trap
(Armstrong)
An efficient steam trap wastes less energy, which means you burn less fuel and reduce emissions. The results are energy savings and a cleaner, healthier environment. By helping companies manage energy, Armstrong steam traps are also helping protect the world we all share.

As a steam trap wears, it loses efficiency and begins to waste energy. But Armstrong inverted bucket traps last years longer than other traps. They operate more efficiently longer because the inverted bucket is the most reliable steam trap operating principle known.

Clearly, the longer an efficient trap lasts, the more it reduces energy wasted, fuel burned and pollutants released into the air. It’s an all-around positive situation that lets the environment win, too. Bringing energy down to earth in your facility could begin with a renewed focus on your steam system, especially your steam traps. Said another way: Zeroing in your steam traps is an easy way to pay less money for energy—and more attention to the environment.

Companies around the world are beginning to realize that rather than being separate challenges, energy and the environment are and have always been a single mission. And that quality management in one area will surely impact the other.

The catalog below should be utilized as a guide for the installation and operation of steam trapping equipment. Selection or installation should always be accompanied by competent technical assistance or advice. Armstrong and its local representatives are available for consultation and technical assistance. We encourage you to contact your Armstrong Representative for complete details.

Inverted Submerged Bucket Steam Traps: How They Work

Diagram of the Armstrong Inverted Bucket Trap
Cutaway diagram of the Armstrong Inverted Bucket Trap.
The inverted submerged bucket steam trap is a mechanical trap that operates on the difference in density between steam and water. Steam entering the inverted submerged bucket causes the bucket to float and close the discharge valve.

Condensate entering the trap changes the bucket to a weight that sinks and opens the trap valve to discharge the condensate. Unlike other mechanical traps, the inverted bucket also vents air and carbon dioxide continuously at steam temperature.

This simple principle of condensate removal was introduced by Armstrong International in 1911. Years of improvement in materials and manufacturing have made today’s Armstrong inverted bucket traps virtually unmatched in operating efficiency, dependability and long life.

For more information on Armstrong steam traps, visit http://www.meadobrien.com or call (800) 892-2769.

Mead O'Brien: Experts in Valves, Valve Automation, Steam & Hot Water Systems, Process Instruments

Mead O’Brien specializes in valves & valve automation, steam & hot water products and systems, instrumentation products, skid designs, field services, surveys, assessments, and consulting.

Product Focus:
  • Valves, valve automation and control
  • Steam and hot water products and systems
  • Instrumentation and controls
For more information, visit http://www.meadobrien.com or call  (800) 892-2769.

Please pardon our little shameless self-promotion. Thanks for watching this short video highlighting Mead O'Brien products.

Wireless Monitoring Technology Keeps Watchful Eye on Steam Trap Operation

Model ST5700
Model ST5700
The Armstrong Intelligent Monitoring Model ST5700 is a wireless monitoring technology that efficiently monitors and evaluates steam trap operation. It identifies the conditions of a steam trap to determine significant problems that could put your operation at risk and can accurately detect potential issues such as plugged and blow thru steam traps. 

The AIM®ST5700 helps identify the root cause while you minimize production losses and reduce energy consumption. Using non-intrusive technology combined with WirelessHART, the AIM®ST5700 is the ideal solution for any temporary or permanent 24/7 steam trap monitoring.

For more on its operation and use, please read the document below.

For more information, contact:
Mead O'Brien
www.meadobrien.com
(800) 892-2769

Part 3: What Steam Is, How Steam is Used, and the Properties of Steam

Mead O'Brien Steam Experts
Mead O'Brien Steam Experts
Steam is the gaseous phase (state) of water and has many domestic, commercial, and industrial uses. There are two categories of steam - wet steam and dry steam. In dry steam, all the water molecules stay in the gaseous state. In wet steam, some of the water molecules have released their energy (latent heat) and begin condensing into water droplets.

Steam, usually created by a boiler burning coal or other fuels, became the primary source of energy for mechanical movement during the industrial revolution, ultimately being replaced by fossil fuels and electricity.

Steam has many commercial and industrial uses. In agricultural, steam is used to remediate and sterilize soil. In power generation, approximately 90% of our electricity is created using steam as the working fluid to spin turbines. Autoclaves use steam for sterilization in microbiology labs, research, and healthcare facilities. Many commercial and industrial pieces of equipment are cleaned with steam. Finally, commercial complexes, campuses and military buildings use steam for heat and humidification.

The following video, the FINAL part of a three part series titled “What Steam Is, How Steam is Used, and the Properties of Steam” provides the viewer with an exceptional basis to build from. Special thanks to Armstrong International who created the original work.



For more information on any industrial or commercial steam application, contact:

Mead O'Brien, Inc.
(800) 892-2769

Part 2: What Steam Is, How Steam is Used, and the Properties of Steam

Use of Steam
Steam is the gaseous phase (state) of water and has many domestic, commercial, and industrial uses. There are two categories of steam - wet steam and dry steam. In dry steam, all the water molecules stay in the gaseous state. In wet steam, some of the water molecules have released their energy (latent heat) and begin condensing into water droplets.

Steam, usually created by a boiler burning coal or other fuels, became the primary source of energy for mechanical movement during the industrial revolution, ultimately being replaced by fossil fuels and electricity.

Steam has many commercial and industrial uses. In agricultural, steam is used to remediate and sterilize soil. In power generation, approximately 90% of our electricity is created using steam as the working fluid to spin turbines. Autoclaves use steam for sterilization in microbiology labs, research, and healthcare facilities. Many commercial and industrial pieces of equipment are cleaned with steam. Finally, commercial complexes, campuses and military buildings use steam for heat and humidification.

The following video, the second part of a three part series titled “What Steam Is, How Steam is Used, and the Properties of Steam” provides the viewer with an exceptional basis to build from. Special thanks to Armstrong International who created the original work.



For more information on any industrial or commercial steam application, contact:

Mead O'Brien, Inc.
(800) 892-2769

Part 1: What Steam Is, How Steam is Used, and the Properties of Steam

Steam is the gaseous phase (state) of water and has many domestic, commercial, and industrial uses. There are two categories of steam - wet steam and dry steam. In dry steam, all the water molecules stay in the gaseous state. In wet steam, some of the water molecules have released their energy (latent heat) and begin condensing into water droplets.

Steam, usually created by a boiler burning coal or other fuels, became the primary source of energy for mechanical movement during the industrial revolution, ultimately being replaced by fossil fuels and electricity.

Steam has many commercial and industrial uses. In agricultural, steam is used to remediate and sterilize soil. In power generation, approximately 90% of our electricity is created using steam as the working fluid to spin turbines. Autoclaves use steam for sterilization in microbiology labs, research, and healthcare facilities. Many commercial and industrial pieces of equipment are cleaned with steam. Finally, commercial complexes, campuses and military buildings use steam for heat and humidification.

The following video, the first part of a three part series titled “What Steam Is, How Steam is Used, and the Properties of Steam” provides the viewer with an exceptional basis to build from. Special thanks to Armstrong International who created the original work.


For more information on any industrial or commercial steam application, contact:

Mead O'Brien, Inc.
www.meadobrien.com
(800) 892-2769

Mead O'Brien: Steam and Hot Water System Experts


Let Mead O’Brien help you create a sustainable Steam Trap Management Process!
  • Trained Survey Technicians 
  • Traps located and identified, tagged with SS tag #, and data logged with up to 27 fields of useful data per trap 
  • Executive summary, Failed trap report with steam & dollar losses, detailed Log sheets, and Recommendations are all provided in a professional report. 
  • Monitoring options presented for critical service applications 
  • Steam flow measurement design 
  • Heat recovery potential 
  • Training options in a live steam lab 
Realize the Savings Now!
  • Reduce steam & condensate losses 
  • Reduce loss of boiler chemicals 
  • Improve heat transfer performance 
  • Prevent coil and heat exchanger damage 
  • Minimize water hammer hazards 


Mead O’Brien and Armstrong, more than 85 years of Steam & Hot Water System Optimization

  • Steam Distribution
  • Process Heat Transfer and Control
  • Condensate Return
  • Heat Recovery Opportunities
  • Process, Ambient & Combustion Air
  • Steam Trap Surveys & Database Creation 
  • Humidification Assessment
  • Application issues
    • - Coil Freezing Issues
    • - Poor Heat Transfer & Steam Control - Water Hammer Issues
    • - High Backpressure
  • Steam & Condensate Measurements, Control & Monitoring

Learning Systems:

  • Armstrong University
  • Over 125 web-based courses 
  • Mead O’Brien Live Steam Lab
  • Content Tailored for Plant Need

Steam Trap Testing Guide for Energy Conservation

steam trap testing schedule
Annual steam trap testing schedule

Below is a steam trap testing guide (courtesy of Armstrong International) to maximize efficiency and conserve energy. This guide discusses:
  • Steam Trap Testing Procedure 
  • Tips On Listening 
  • Inverted Bucket 
  • Float & Thermostatic Trap 
  • Disc Trap 
  • Thermostatic Trap 
  • Sub-Cooling Trap 
  • Traps on Superheated Steam
CAUTION: Valves in steam lines should be opened or closed by authorized personnel only, following the correct procedure for specific system conditions. Always isolate steam trap from pressurized supply and return lines before opening for inspection or repair. Isolate strainer from pressurized system before opening to clean. Failure to follow correct procedures can result in system damage and possible bodily injury.